Injection Molding Services
Aria offer injection molding services for thermoplastic materials, with options for various surface finishes and complex geometries. Our capabilities include DFM feedback and fast turnaround times for low and high volume production runs.
Get A Injection Molded Parts Quote
MOQ
1 Pcs
1M +
Parts Made
Unique Designs
6000 +
Shipping
WorldWide
Aria’s Custom Injection Molding Processes
Injection molding service is a widely used manufacturing process for high volume production of plastic parts. It involves injecting molten plastic material into a mold cavity, allowing it to cool and solidify, and then ejecting the finished part from the mold.
Quoting
It only takes 2 minutes for you to upload your design files to our online system, and we will send you the quotation within 24 hours.
DFM
DFM can help reduce the risk of defects or production issues, resulting in more consistent and reliable production.
Production Tooling
Injection mold can be customized to meet specific production requirements, such as part design, and production volume.
Injection Molding
Plastic injection molding is a manufacturing process used to produce a wide range of plastic parts in high volumes.
Surface Finishes
Aria can achieve different surface finishes, from smooth and glossy finishes to textured or matte finishes.
Post-Processing
Post-processing can enhance the beauty, function, or performance of a part and make it for specific applications.
Quality Control
Quality control methods may include visual inspection, dimensional measurement, material testing, and functional testing.
Delivery
Injection molding parts can be transported by various modes of transportation, including air, sea or land transport.
Get A Plastic Injection Molding Quote Online
Injection molding can be a cost-effective manufacturing method when producing high volumes of plastic parts. We allows on demand production parts.
1. Sign Up
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- Email Address
- Name
- Password
2. Fill in the order details
You can get quotations for different quantities and materials. If you have not design file or whole project idea, Please contact us by [email protected]
- Design Files
- Materials
- Surface Finishes
3. Manage Order
Once you Submit order, you can check its progress on the order management page. Generally, our quotation will be updated in 24 hours and we will notify you by email.
- 24 Hours Quote
- Email Notification
- Progress Follow-Up
4. Order Confirm
The confirmation should include the details of the order, such as the part name or number, the quantity ordered, and the requested delivery date.
- Production Cost
- Payment Information
- Shipping Information
Injection Moldings DFM
DFM is essential before injection molding because it helps to ensure that the design of the part or product is optimized for the production molding.
Aria’s DFM process involves analyzing part design, material selection, mold design and production parameters to identify and resolve any potential manufacturing problems or inefficiencies before production begins.
DFM Helps
- Determining the optimal part design
- Shorten project cycle
- Selecting appropriate materials
- Identifying potential manufacturing defects
- Streamline the plastic injection molding process
- Improve manufacturing cost-effective
Production Tooling
Our teams of tooling experts uses advanced CAD/CAM software and CNC machines to produce high-precision plastic injection mold tools. We also offer injection mold repair and maintenance services.
Rapid Prototyping
Our rapid tooling capabilities enable us to quickly produce molds for small quantities of injection molded parts, which can be refined and tested before larger-scale production.
Production Tooling
Production tooling is designed to meet the requirements of mass production of parts, taking into account material characteristics, cycle time and part geometry.
Plastic Injection Molding Services
Aria produce parts ranging in size from less than a gram up to 500 grams. We can use a variety of materials including thermoplastics, elastomers, and we can produce complex parts with overmolding, and insert molding.
Plastic Injection Molding
Plastic injection molding produce plastic products by melting plastic and injecting them into a mold cavity. Aria offer design, engineering, tooling and post-processing services.
Insert Molding Services
Insert molding is a production process that involves inserting metal or other materials into plastic during the injection molding processes to form a specific shape.
Overmolding Services
Overmolding is a manufacturing process that involves covering a plastic product with another type of plastic to create a multi-colored appearance and increase product performance.
Injection Molding Surface Finishes
Aria offers a variety of injection molding surface finishes to meet the needs of our customers.
Picture
Grade
Finishes
Descriptions
A1, A2, A3
Glossy
The surface is completely smooth, allowing no blemishes or scratches, similar to the reflection effect of a mirror.
B1, B2, B3
Semi-glossy
The surface is smooth and without obvious blemishes, but minor scratches and spots are allowed.
C1, C2, C3
Matt
The surface without luster and slightly rough, but does not affect the function.
D1, D2, D3
Textured
For some special requirements, such as anti-skid, wear, etc.
Post-Processing For Injection Molding Service
Injection molding post-processing refers to treatments or modifications applied to a plastic injection molded part after molding to enhance its aesthetics, functionality, or performance. Common techniques include trimming, machining, surface finishes, and assembly processes.
Pad printing is a printing process where ink is transferred from an engraved metal plate onto a soft silicone pad, which then presses the ink onto the surface of the part to be printed.
It is commonly used for printing on uneven, curved, or textured surfaces of plastic.
It allows high resolution printing with good adhesion and durability.
Painting is a common post-processing technique used in injection molding to improve the aesthetic appearance of plastic parts.
It can be used to add color, texture, and graphics to the part, making it more visually appealing and suitable for different applications.
After painting, the part may undergo additional post-processing steps, such as laser etching or pad printing.
Silk screening, also known as screen printing or serigraphy, is a post-processing technique used to add high-quality graphics or text to plastic parts.
Silk screening is commonly used to create nameplates, labels, and decorative elements for various applications.
It is an effective way to enhance the aesthetics and functionality of injection-molded plastic parts.
UV coating is a method of using ultraviolet light to cure or dry coating material on various materials, including plastics, resulting in a durable, glossy finish.
For injection molding with UV coating, it’s important to use compatible materials to accommodate the coating application method.
Ultrasonic welding, on the other hand, is a method of joining two plastic parts by applying high-frequency mechanical vibrations to the joint area, which causes the plastic to melt and fuse together.
When it comes to injection molding with ultrasonic welding, the two processes can be combined to produce high-quality plastic parts with strong, durable welds.
Laser engraving is a process that uses a laser beam to etch or engrave designs, logos, or other markings onto a plastic surface. The laser burns away the top layer of the plastic material, leaving behind the desired design.
To save costs, laser engraving may be incorporated into injection molding, and the mold may be designed to include the desired engraving. The injection molding process then creates parts of the sculpting design already in place.
Heat staking is a process of joining two plastic parts by melting and reforming a small section of one part and then pressing it into the other part to create a permanent bond.
When it comes to injection molding with heat staking, the two processes can be combined to produce plastic parts with strong, permanent joints.
Hot stamping is a process that involves transferring a design or logo from a metal die onto a plastic part using heat and pressure.
The die is heated and then pressed onto the plastic part, transferring the design onto the surface.
Post-mold machining can be used to achieve tight tolerances, intricate geometries, and precise surface finishes that are difficult to achieve with injection molding alone.
It can also be used to add features such as threaded inserts, which can be difficult or impossible to incorporate directly into the mold.
Drilling and tapping can be used to create precise holes and threads in plastic parts, allowing for the incorporation of threaded inserts or the creation of threaded features directly in the part.
This can be especially useful for parts that require assembly or disassembly, as well as for parts that need to be securely fastened to other components.
Pad printing
Pad printing is a printing process where ink is transferred from an engraved metal plate onto a soft silicone pad, which then presses the ink onto the surface of the part to be printed.
It is commonly used for printing on uneven, curved, or textured surfaces of plastic.
It allows high resolution printing with good adhesion and durability.
Painting
Painting is a common post-processing technique used in injection molding to improve the aesthetic appearance of plastic parts.
It can be used to add color, texture, and graphics to the part, making it more visually appealing and suitable for different applications.
After painting, the part may undergo additional post-processing steps, such as laser etching or pad printing.
Silk screening
Silk screening, also known as screen printing or serigraphy, is a post-processing technique used to add high-quality graphics or text to plastic parts.
Silk screening is commonly used to create nameplates, labels, and decorative elements for various applications.
It is an effective way to enhance the aesthetics and functionality of injection-molded plastic parts.
UV coating
UV coating is a method of using ultraviolet light to cure or dry coating material on various materials, including plastics, resulting in a durable, glossy finish.
For injection molding with UV coating, it's important to use compatible materials to accommodate the coating application method.
Ultrasonic welding
Ultrasonic welding, on the other hand, is a method of joining two plastic parts by applying high-frequency mechanical vibrations to the joint area, which causes the plastic to melt and fuse together.
When it comes to injection molding with ultrasonic welding, the two processes can be combined to produce high-quality plastic parts with strong, durable welds.
Laser engraving
Laser engraving is a process that uses a laser beam to etch or engrave designs, logos, or other markings onto a plastic surface. The laser burns away the top layer of the plastic material, leaving behind the desired design.
To save costs, laser engraving may be incorporated into injection molding, and the mold may be designed to include the desired engraving. The injection molding process then creates parts of the sculpting design already in place.
Heat staking
Heat staking is a process of joining two plastic parts by melting and reforming a small section of one part and then pressing it into the other part to create a permanent bond.
When it comes to injection molding with heat staking, the two processes can be combined to produce plastic parts with strong, permanent joints.
Hot stamping
Hot stamping is a process that involves transferring a design or logo from a metal die onto a plastic part using heat and pressure.
The die is heated and then pressed onto the plastic part, transferring the design onto the surface.
Post-mold machining
Post-mold machining can be used to achieve tight tolerances, intricate geometries, and precise surface finishes that are difficult to achieve with injection molding alone.
It can also be used to add features such as threaded inserts, which can be difficult or impossible to incorporate directly into the mold.
Drilling & tapping
Drilling and tapping can be used to create precise holes and threads in plastic parts, allowing for the incorporation of threaded inserts or the creation of threaded features directly in the part.
This can be especially useful for parts that require assembly or disassembly, as well as for parts that need to be securely fastened to other components.
Quality Control
Quality control at Aria begins with the design and selection of materials and continues throughout the production process, including mold design, machine setup, process monitoring and final inspection.
- ISO9001 certified Manufacturing Partners on request
- Inspection report included in every order. Full dimensional inspection reports on request
- Material certifications and test reports available on request
Delivery
The delivery time can vary depending on various factors, such as the complexity and size of the injection molded parts, the quantity ordered, the required post-processing and quality control, and the shipping distance.
Aria’s common shipping way:
Sea transportation ( Parts weight >100kg )
Air freight
FedEx, UPS, DHL, TNT ( Parts weight <100kg)
Tooling times
Injection Molding Time
Injection Molding FAQs
A: Please send us your inquiry by email or Online quote system. Once we confirm the design (Feature details with parameters), material, color, qty, we can provide quotation within 24 HOURS.
A: This depends on a number of factors including the complexity of the part design, size of the production run and availability of the materials. Generally, An injection molding project takes 2-3 weeks for mold manufacturing and sample production, and 2-3 weeks for bulk production.
A: we can provide design assistance, tooling fabrication, and production services as well as post-processing and finishing operations. Additionally, we will work with you on material selection and help ensure that quality standards are met throughout the entire process.
A: The design of an injection mold is one of the most important steps in any injection molding project. It requires a deep understanding of both the intended application and the injection molding process. Designers must take into account factors such as part geometry, material properties, shrinkage rates and draft angles.
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